Reliable Ammonia Catalyst Solution
Through continuous technological innovation, we provide catalyst solutions for ammonia production.
Phone+86-533-2802131E-mailmarketing@syamcat.com
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SYAMCAT High-temperature shift catalyst is a high-performance shift catalyst produced through optimizing the selection of raw materials, using iron oxide and chromium oxide as the raw materials, through the mixing of additives, optimizing the process conditions, and improving the quality of products.
In order to meet the different needs of high temperature shift catalysts for various process conditions and reactors, we develop and produce products with low temperature activity and strong adaptability to serve our excellent customers.
Why Choose SYAMCAT High Temperature Shift Catalyst?
280-530°C
280-530°C adaptation temperature, wide operating temperature range
76%
More than 76% activity after heat resistance
1.15-1.40
1.15-1.40kg/l bulk density for reduced catalyst loading compared to competing catalysts
4+
4+ years of high guaranteed service life
Production Process of SYAMCAT High Temperature Shift Catalyst
① Component Selection: Begin by carefully selecting high-quality components, including ferrous sulfate, chromic anhydride, ammonium carbonate, and other essential additives.
② Precise Measurement and Mixing: Accurately measure and mix the selected components in the right proportions, ensuring the optimal blend for the co-precipitation process.
③ Co-Precipitation Method: Employ the co-precipitation method, a precise technique that results in the formation of catalyst particles through simultaneous precipitation of multiple components. This method enhances the catalyst's uniformity and performance.
② Precise Measurement and Mixing: Accurately measure and mix the selected components in the right proportions, ensuring the optimal blend for the co-precipitation process.
③ Co-Precipitation Method: Employ the co-precipitation method, a precise technique that results in the formation of catalyst particles through simultaneous precipitation of multiple components. This method enhances the catalyst's uniformity and performance.
④ Controlled Precipitation Process: Monitor and control the precipitation process meticulously to achieve the desired catalyst characteristics, ensuring consistency and effectiveness.
⑤ Drying and Roasting: Once the catalyst particles are formed, carefully dry and calcine them at specific temperatures to enhance their stability and reactivity.
⑤ Drying and Roasting: Once the catalyst particles are formed, carefully dry and calcine them at specific temperatures to enhance their stability and reactivity.
Ammonia synthesis catalyst production process flow chart:
Mixing → Precipitation→ Washing → Drying → Forming → Roasting
SYAMCAT High Temperature Shift Catalyst Solution
In the process of ammonia synthesis, the reaction temperature is increased and the speed of ammonia synthesis is accelerated through the process of gas generation, desulfurization, conversion, purification and synthesis liquefaction.
With the continuous growth in global fertilizer demand, ammonia and fertilizer plants often operate at lower reaction temperatures to remain competitive in the market,which ensures reduced energy consumption and the normal service life of catalysts in high temperature shift process.
SYAMCAT high temperature shift catalysts reduce energy consumption, improve efficiency and yields, and effectively reduce costs. They have good low-temperature activity properties, allowing higher CO shift rate at lower operating temperatures. In addition, the catalysts exhibit excellent heat and toxicity resistance, which ensures a long service life and provides ammonia plants and fertilizer plants with a more stable and sustainable production process.
1 products found
Model: SYAMCAT JQ116/SYAMCAT JQ216/SYAMCAT JQ316
Ammonia synthesis catalyst is divided into oxidation and reduction state to serve our excellent customers.
FavoritesSYAMCAT's Technology Service of High Temperature Shift Catalyst
Customized Catalyst Solutions:
The professional technical team will optimize the synthesis ammonia catalyst according to your operating conditions/requests and propose the most suitable product to you;
Guaranteed 4-Year Service Life:
An official authoritative guarantee of a service life of at least 4 years
Expert Remote Guidance and Technical Support:
Remote guidance and technical services for catalyst start-up, loading, maintenance of any in-service shutdown, etc. (including reduction). If on-site instruction is required, a small fee will be charged according to the time;
Real-Time Production Monitoring and Support:
Monitor and record data for your production operations at any time (your cooperation is required), and provide real-time technical advice or parameter adjustments if necessary for various conditions during operation.
FAQs of SYAMCAT High Temperature Shift Catalyst
- Q: Does the high temperature shift catalyst you produce and supply requires a separate sulfur release before using?
- A:
- SYAMCAT high temperature shift catalyst is produced by a new process with low sulfur content, so there is no need to arrange a separate sulfur release time during start-up, which saves costs; the sulfur release operation can be completed along with the warming and reduction process, and the sulfur release is completed at the end of the reduction process.
- Q:
- What are the key points to note in the normal use of high temperature shift catalysts?
- A:
- In industrial production, the selection of normal operating conditions for the CO shift process is determined by the process design requirements and the performance of the catalyst itself. In order to maintain the normal operation of the shift catalyst, the main points to be controlled include: catalyst bed temperature, vapor-gas ratio, operating pressure, airspeed, sulfur and oxygen content in the raw gas, total solids content of the circulating water in the saturated tower, and the quality of the sprayed cold stimulating liquid.
Through continuous technological innovation, we provide catalyst solutions for ammonia production.
Phone+86-533-2802131E-mailmarketing@syamcat.com
Please send your message to us
SYAMCAT is a professional manufacturer of synthetic ammonia catalysts with over 30 years of catalyst experience and history，Through continuous technological innovation, we offer catalyst solutions for ammonia production.If you would like to learn more or are in search of a manufacturer for synthetic ammonia catalysts for your company, please feel free to contact us.
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